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Extruder Spheronizer

QZL series extruder spheronizer/marumerizer is the extensively used processor for converting wet mass into perfect spheres in food, chemical and pharmaceutical industries.
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Overview


1. Making extruded particles or moist granules into spheres 

2. Wet spheronization for Food, Chemical and Phamaceutical products; 

3. Capacity: 2.5-200 kg/batch 

4. GMP design


Product Description


QZL series Extruder Spheronizer/Marumerizer is the extensively used processor for converting extruded particles or moist granules from a mixer/granulator into perfect spheres in food, chemical and pharmaceutical industries. 


Particles are fed into the spinning friction plate, which throws them against the inside wall of the cylinder. Extruded particles are quickly broken into segments approximately one diameter long. Centrifugal and gravitational forces create a mechanically fluidized ring of particles. Collisions with the wall, friction plate and other particles result in the plastic deformation of each granule, quicky creating a spherical shape. The desired shape for a specific application is time and formulation dependent and is achieved, predictably and repeatedly, in a brief period called the "spheronization time".


20

Products


10

Friction Disc


Technical Features 


1. Producing a smooth particle surface suitable for thin layer coating 

2. Forming granuless with a specific bio-consumable shape 

3. Conditioning particles to prevent generation of dust and fines from usage or shipping 

4. Increasing flowability by elimination of sticking or bridging points 

5. Increasing the apparent bulk density up to 25% compared to extruded material

15_副本

Spheronization process


8

Spheronization pan 

6

Working with screw extruder


5

JW-10 extruder spheronizer 


Typical Applications
21

Pharmaceutical pills 


19

Chemical spheric granules 


颗粒

Agrochemical granules 

FAQ

Q: What information should be provided in order to get a proposal or quotation? 

A: Our granulator is customerized. Before we can work out a detailed proposal or quotation, we have to know the following information: 


1) Detailed information about the product and main process you are going to make

2) Granule size

3) Granulating capacity in kg/h 

4) Construction material:SUS304 or SUS316L 


Q: How the machine will be delivered ? 

A: The granulator is packed in plywood box for shipping 


Q: What standard models do you have? 

A: We have the following standard models: 


Model JW-5 JW-10 
Friction disc diameter  315 mm  600 mm 
Capacity  5-10 kg/h  30-50 kg/h 
Disc rotation speed  150-1400 RPM  100-700 RPM 
Disc drive motor  2.2KW  5.5 KW 
Exturder power  0.75 KW 2.2 KW 
Dimension  1330x550x1380 mm                       1700x1000x1900 mm 
Gross weight  350 kg  650 kg 
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